Ukwenza iimela zeCarbide slitter (iiblade): Isishwankathelo seNyathelo eliShumi

Ukuvelisa iimela ze-carbide slitter, ezidume ngokuqina kwazo nokuchaneka kwazo, yinkqubo ecokisekileyo equka uthotho lwamanyathelo achanekileyo. Nantsi isikhokelo esifutshane samanyathelo alishumi esichaza uhambo ukusuka kwizinto eziluhlaza ukuya kwimveliso yokugqibela epakishiweyo.

1. Ukukhetha kunye nokuXuba uMpuphu weMetal: Inyathelo lokuqala libandakanya ukukhetha ngononophelo kunye nokulinganisa umpuphu we-tungsten carbide okumgangatho ophezulu kunye ne-cobalt binder. Ezi mpuphu zidityaniswe ngononophelo kwiimilinganiselo ezimiselweyo ukuze kufezekiswe iimpawu zeemela ezifunekayo.

2. Ukusila nokuSila: Iipowder ezixutyiweyo ziyasilwa ukuqinisekisa ubungakanani kunye nokusasazwa kweesuntswana ezifanayo, kulandele ukusila ukuze kususwe nakuphi na ukungcola nokuqinisekisa ukuhambelana.

3. Ukucinezela: Ukusebenzisa umatshini wokucinezela oxinzelelweyo ophezulu, umxube womgubo ocolekileyo uhlanganiswa ube yimo efana neblade yokugqibela. Le nkqubo, ebizwa ngokuba yi-powder metallurgy, yenza i-compact eluhlaza egcina imo yayo ngaphambi kokuba itshiswe.

4. Ukusila: Ezi zinto ziluhlaza zifudunyezwa kwisithando somoya esilawulwayo ukuya kumaqondo obushushu angaphezulu kwe-1,400°C. Oku kudibanisa iinkozo ze-carbide kunye ne-binder, kwenze into exineneyo neqinileyo kakhulu.

5. Ukusila: Emva kokusila, iimela ezisikiweyo ziyasila ukuze zifumane imo echanekileyo yesangqa kunye nomphetho obukhali. Oomatshini be-CNC abaphambili baqinisekisa ukuchaneka kwamanqanaba e-micron.

6. Ukubhoboza Imingxunya kunye noLungiselelo lokuFaka: Ukuba kuyimfuneko, imingxunya igqojozwa emzimbeni weemela ukuze ifakwe kwintloko yokusika okanye i-arbor, inamathela kwiimfuneko ezingqongqo.

7. Unyango Lomphezulu: Ukuphucula ukumelana nokuguguleka kunye nobude bexesha, umphezulu weemela ezisicaba unokugqunywa ngezinto ezifana ne-titanium nitride (TiN) kusetyenziswa i-physical vapor deposition (PVD).

8. Ulawulo Lomgangatho: Imela nganye ye-slitter ihlolwa ngokungqongqo, kubandakanya ukujongwa kobukhulu, uvavanyo lobunzima, kunye nokuhlolwa okubonakalayo ukuqinisekisa ukuba iyahlangabezana nemigangatho yoshishino kunye neenkcukacha zabathengi.

9. Ukulinganisela: Ukuze isebenze kakuhle, iimela ezisikiweyo zilungelelaniswe ukunciphisa ukungcangcazela ngexesha lokujikeleza ngesantya esiphezulu, ukuqinisekisa ukusebenza kakuhle kokusika.

10. Ukupakishwa: Okokugqibela, iiblade zipakishwa ngononophelo ukuthintela umonakalo ngexesha lokuthuthwa. Zihlala zifakwa kwimikhono yokukhusela okanye kwiibhokisi kunye nezixhobo zokucoca ukuze kugcinwe imeko-bume eyomileyo, emva koko zivalwe kwaye ziphawulwe ukuze zithunyelwe.

Ukususela kwimigubo yesinyithi eluhlaza ukuya kwisixhobo sokusika esenziwe ngobuchule, inqanaba ngalinye ekuvelisweni kweeblade ezijikelezayo ze-tungsten carbide linegalelo ekusebenzeni kwazo okugqwesileyo kwizicelo ezahlukeneyo zoshishino.