Application Cases
Cermet Cutting Tools
Cermet Milling Inserts | High Precision, Wear-Resistant, Designed for Precision Machining & Milling Operations
Product Introduction
1. Ultra-fine-grained cermet matrix: Cermets are composed of a ceramic matrix (TiCN) and metals (CO, Mo). Nano-scale material composite technology provides the insert with increased hardness and impact resistance, reducing the risk of chipping.
2. Multi-layer composite coating (optional): Utilizing a PVD/DLC coating process, very thin coatings (<1μm), such as DLC coating, enhance wear resistance during high-speed cutting and extend tool life.
3. Optimized cutting geometry: Shengong's unique process structure applies a passivation treatment to the sharp cutting edge, creating a geometrically designed cutting edge that suppresses vibration and ensures a surface finish of Ra 0.5μm.
4. Upgraded chipbreaker structure: Precisely controls chip flow, preventing cutting entanglement and improving continuous machining stability.
Features
Ultra-High Efficiency: 30% faster cutting speed than traditional carbide inserts, shortening machining cycles.
Extremely long life: Wear resistance is improved by 50%, single-edge machining throughput is significantly increased, and tool change frequency is reduced.
Widely applicable: Covers milling needs for steel, stainless steel, cast iron, and high-temperature alloys.
Economical and environmentally friendly: Reduces tool wear and scrap, reducing overall costs by over 20%.
Specification
|
Item |
Type of ShenGong |
Recommended Grade |
shape |
|
1 |
SDCN1203AETN |
SC25/SC50 |
Triangle, circle, square |
|
2 |
SPCN1203EDSR |
SC25/SC50 |
|
|
3 |
SEEN1203AFTN |
SC25/SC50 |
|
|
4 |
AMPT1135-TT |
SC25/SC50 |
WHY SHEN GONG?
Q: Compared with similar metal ceramic products in the market, what are its advantages?
A: High hardness, quality comparable to similar products from Japanese Jinci, more affordable, and minimal edge breakage during continuous cutting.
Q: How do I set cutting parameters? What are the recommended speeds, feed rates, and depth of cut?
A: For example: For steel, vc = 200-350 m/min, fz = 0.1-0.3 mm/tooth). Adjustments need to be made based on the rigidity of the machine tool. Shengong's professional after-sales team can assist with these adjustments.
Q: "With so many coating options, how do I choose?"
A: Shengong offers coating grades such as TICN and AICRN to meet your needs.
Q: Can non-standard models be customized? What's the lead time?
A: We can customize non-standard models. Samples can be sent, but a minimum order quantity is required. Delivery time can be determined based on customer needs.
