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Shen Gong metal Cermet Turning Inserts specially designed for turning operations

Short Description:

Metal-ceramic turning inserts are made of ceramic-metal composite materials, combining the high hardness of ceramics with the toughness of metals. They are specifically designed for high-precision and high-surface-finish turning operations.

Suitable for semi-finishing to ultra-finishing of materials such as stainless steel, alloy steel, and cast iron, they significantly improve surface quality (Ra ≤ 0.4 μm) and extend tool life. 


Product Detail

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Detailed Description

Shen Gong slitting knives are established under the ISO9001 standard system; they are made by combining TiC/TiN ceramic particles with nickel/molybdenum metal binders, and are sintered at 1450°C to form a dense microstructure. They are further coated with PVD to reduce the friction coefficient and enhance the edge's resistance to chipping. Precision tool tip design to meet continuous turning machining.They come in material grades such as SC10-SC50, meeting the requirements for processing various materials and precision parts. 

Features

- Hardness: 91-94 HRA, with high strength and wear resistance, the lifespan of a single blade is extended.

- High-temperature resistance: 1400°C, suitable for high-speed cutting (Vc = 300-500m/min), increasing processing efficiency by 40%.

- Chemical stability: Resistant to oxidation, diffusion wear, and no built-up edge when machining stainless steel.

- Edge sharpness: Achieves mirror turning (Ra ≤ 0.4μm), eliminating the need for polishing and reducing costs by 30%.

- Low friction: Reduces cutting heat, protects the material properties of the workpiece, and prevents thermal deformation of parts. 

Specifications

There are too many types, only a few regular slots are listed:

grade

model

size(∅I.C*S*∅d*r)

Grade M turning blades

TNMG160404-HQ

∅9.525*4.76*∅3.81*0.4

TNMG160408-HQ

∅9.525*4.76*∅3.81*0.8

TNMG160404R-SF

∅9.525*4.76*∅3.81*0.4

TNMG160408R-C

∅9.525*4.76*∅3.81*0.4

Grade G turning blades

TNMG160404-HQ

∅9.525*4.76*∅3.81*0.4

TNMG160408-HQ

∅9.525*4.76*∅3.81*0.8

TNMG160404R-SF

∅9.525*4.76*∅3.81*0.4

TNMG160408R-C

∅9.525*4.76*∅3.81*0.4

Applications

Precision parts: bearing rings, hydraulic valve cores, medical devices

Processing materials: stainless steel (304/316), high-temperature alloys, cast iron, etc.

Batch production: automotive camshafts, electronic connectors (life stability ±5%)

 WHY SHENGONG?

Q: What is the maximum cutting speed limit?

A: For dry cutting, it is ≤500m/min. For wet cutting, it can be increased to 800m/min.

Q: What can Shen Gong offer?

A: Free samples, sample parameters, and complete after-sales service.


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