Products
Industrial metal-ceramic profiles | High wear resistance, high precision, and reprocessable profiles
Detail Description
Utilizing a metal-ceramic composite material that combines hardness and toughness, a fully controlled production process—from raw material proportioning to blank pressing, sintering, molding, and quality inspection—ensures batch-to-batch performance uniformity and stability in subsequent processing and use. Through advanced production processes introduced by Japanese engineers, combined with independent research and development, large-scale, high-precision, and stable production is achieved, enabling the production of various profile cross-sections, including standard and non-standard complex cross-section profiles.
Key Features
High Stability: High dimensional accuracy, batch consistency, suitable for subsequent secondary processing
Excellent Mechanical Properties: High hardness, good toughness, wear and heat resistance
Strong Machinability: Suitable for secondary processing such as cutting, trimming, grinding, and polishing
Good Material Uniformity: Stable structure and performance, ensuring reliable subsequent use
Large-Scale Production Capability: Controllable entire process, meeting batch production needs
Specifications
|
Items |
（L*W*H)Specifications |
|
1 |
TNMN220408 |
|
2 |
SNMN120408 |
|
3 |
73.8*3.5 |
|
4 |
17*3.5*1.8 |
|
5 |
62*3.1*1.8 |
Typical Applications
Industrial Parts Machining: High-precision parts such as bushings, guide rails, and sliders
Machining and Molds: Precision mechanical parts, wear-resistant molds
Electronic and Optical Components: Electronic structural components requiring high dimensional and surface stability
Custom Profile Sections: Non-standard or complex cross-section profiles to meet special industrial applications
Secondary Processing Support: Profiles after cutting, trimming, grinding, and polishing for final assembly or use
Why Choose Shenggong Metal-Ceramic Profiles?
Question 1: Metal-ceramic profiles typically require secondary processing. Why is the initial material condition so important?
nswer: Because metal-ceramic profiles are not end-use components. They must undergo secondary cutting, finishing, or polishing before use. If the material condition is unstable during the profile processing stage, problems such as uneven cutting resistance or abnormal wear will be amplified in subsequent processing.
Question 2: Besides stability, what practical benefits does this bring to actual processing?
Answer: Stability brings predictability. With Shenggong metal-ceramic profiles, the material behavior changes gradually and consistently during processing, rather than experiencing unexpected fluctuations. This allows operators to: predict tool wear, plan tool changes, and maintain consistent cutting parameters. Predictable behavior is crucial for continuous automated production.
Question 3: How does this affect tool life during secondary cutting?
A: A direct impact. When cutting load and material response are consistent, the tool will experience: less load fluctuation, less adhesive wear, and fewer sudden edge failures. Therefore, tool life during secondary machining processes is extended, and this extension is controllable and repeatable, not limited to isolated test conditions.
Q4: Does this consistency contribute to improved dimensional accuracy and surface quality?
A: Yes. Due to the uniform material response, the cutting process maintains: stable cross-sectional dimensions, consistent burr formation, and predictable surface finish. This reduces the need for rework or additional finishing steps and helps maintain dimensional consistency over long production runs.
