Imiyoboro y’imashini zikora ibikoresho byihuta cyane ikora cyane ku muvuduko wa metero 450 ku munota. Kuri uru rwego rw’umusaruro, kwangirika kw’ibyuma, kudacika kw’ibice, no kugumana neza kw’inkombe biba ibintu by’ingenzi bigira ingaruka ku bwiza bw’umusaruro n’ikiguzi cy’umusaruro.

Imbugita zisanzwe zikoresha carbide slitter scooter zisanzwe zidapfutse zikunze kwangirika vuba iyo zikomeje gukoreshwa. Ibibazo bikunze kugaragara birimo kwangirika kw'inkombe, kwiyongera kw'ibikoresho, uburebure bw'amanota budahamye, no guhindagurika kenshi kw'amanota.

Umuhoro wo gukata ukoresheje icyuma cya Shengong TiN/TiCN PVD wakozwe kugira ngo wongere ubushobozi bwo gukata no kongera igihe cyo gukoresha ibikoresho mu buryo bukomeye. Igikoresho cya PVD cyongera ubukana bw'ubuso, ubushobozi bwo kwirinda ubushyuhe, kandi kikagabanya gufatana mu gihe cyo gukata, bigatuma imikorere ihoraho mu gihe kirekire.

Ibyiza bya tekiniki

1. Agace k'ingenzi ka Tungsten Carbide Substrate

Uru rubavu rukozwe muri karubide ya WC-Co ikoze mu binyampeke byiza cyane, yagenewe gukata ibintu byinshi bikozwe mu buryo bwa corrugation.

· Ubukomere: HRA 92
· Imbaraga nyinshi zo gucika kw'imitsi
· Ubudahangarwa bwiza bwo gukata impande mu gihe cy'imitwaro yo gukata imburagihe
· Imikorere ihamye mu bugari bw'icyuma cyose

2. Ikoranabuhanga ryo gusiga TiN/TiCN PVD

Ikoranabuhanga rya PVD ion plating ryo mu rwego rw'inganda rikoreshwa mu kunoza imikorere y'ubuso hatabayeho guhindura imiterere y'icyuma.

· Ubunini bw'igitambaro: 0.3–3 μm
· Ubukomere buto: 2000–3500 HV
· Igumana ubuziranenge bw'umwimerere
· Yongera ubushobozi bwo kudashira mu bidukikije birimo fibre nyinshi
· Igabanya gukururana no gufatana kw'ibintu

3. Ubudahangarwa bw'ubushyuhe bwinshi kugeza kuri 600°C

Gukata vuba cyane bitanga ubushyuhe bwinshi, bishobora kwihutisha kwangirika kw'icyuma.

Igipfundikizo cya PVD cyongera ubushyuhe kandi kigafasha mu gukumira:

· Koroshya impande
· Kwangirika kwa okisidasiyo
· Kwangirika mbere y'igihe mu gihe kirekire cyo gukora

4. Imikorere yo kurwanya gufatana

Ubuso butwikiriwe bugabanya kwirundanya kw'ibikoresho bivuye ku mpapuro n'ibisigazwa by'icyuma.

Ibyiza birimo:

· Inkombe zisukuye neza
· Kugabanya igihe cyo gukora isuku
· Ubwiza bwo gukata neza mu gihe kirekire

5. Gusya neza no kugenzura ubuso

Buri cyuma gitunganywa hakoreshejwe uburyo bwa CNC bwo gusya no gusiga neza kugira ngo gikore neza kandi gihamye.

· Ubukana bw'ubuso: Ra ≤ 0.2 μm
· Kugenzura neza ubushobozi bwo kwihanganira ibintu
· Ubujyakuzimu bw'amanota buri gihe no kudahinduka neza kw'amanota

Ibibazo byo guca inganda mu musaruro wa korrugasiyo

Mu mikorere nyayo, gucika kw'icyuma biterwa ahanini n'ibintu bitatu:

1. Kwambara imyenda igabanya ubushyuhe mu buryo bwa fibre

Gukomeza kwangana hagati y’impapuro n’insinga zigezweho bituma zishira buhoro buhoro, bigatuma habaho uduce duto duto kandi imiterere yazo idahindagurika.

2. Umunaniro ukabije w'ubushyuhe

Ubushyuhe butangwa mu gihe cyo gukata vuba bugabanya umuvuduko wa karuboni kandi bugatuma ogisijeni yihuta.

3. Kubaka inkombe

Ibisigazwa byiyongera ku nkombe z'icyuma bigira ingaruka ku buryo bwo gukata neza kandi byongera igihe cyo gusukura cyangwa gusimbuza.

Amakuru y'Ibizamini by'Imikorere

Ibipimo by'ibizamini

· Umuvuduko w'umurongo: 450m/minota
· Ibikoresho: 250gsm B-flute corrugated board
· Ibidukikije: 26°C
· Gukata byumye buri gihe

Ibisubizo

Ibisubizo:

Ubuzima bwa serivisi bwazamutseho hafi25%, hamwe n'imikorere ihamye yo gukata mu gihe cy'umusaruro uhoraho.

Ingero z'Ikoreshwa

1. Umusaruro w'amakarito asanzwe ya korrugated

Ikwiriye icyuma gikozwe mu miringoti ya A, B, C, na E, gikoreshwa cyane mu gukora ibikoresho no mu gutwara amakarito.

2. Gupakira byacapwe mu buryo bwo hejuru

Gutanga impande zisukuye kandi zihamye zo gupakira no gukoresha mu masanduku y'amabara.

3. Imiyoboro y'ibikorwa byikora yihuta cyane

Yagenewe gukoreshwa mu buryo buhoraho ku bikoresho byo gukata no gupima kugeza kuri metero 450 ku munota.

4. Porogaramu zikoreshwa mu nganda zihariye

Iboneka mu bipimo byihariye, inguni z'inkombe, n'ibipimo byo gusiga bitewe n'ibisabwa mu musaruro.

Ibipimo bisanzwe:

· Umurambararo wo hanze: 80–300mm
· Ubunini: 0.8–3.0mm
· Ihuye n'uburyo bukomeye bwo gukoresha imashini zikozwe mu buryo bwa corrugated

Inyungu ku bukungu ku bakora umwuga wo gupakira

Gukoresha ibyuma bipima icyuma gikozwe muri TiN PVD bitanga inyungu zifatika mu gukora:

1. Ikiguzi cyo gukoresha ibikoresho cyagabanijwe

Igihe kirekire cyo gukora kigabanya inshuro zo gusimbuza icyuma ku kigero cya 10–20%.

2. Kunoza Imikoreshereze y'Ibikoresho (OEE)

Kugabanya igihe cyo kuruhuka bitewe no guhindura icyuma no kugitunganya byongera umusaruro muri rusange ku kigero cya 20–30%.

3. Igipimo gito cy'ibisigazwa

Imikorere myiza yo gukata igabanya igipimo cy'imyanda kikagera munsi ya 0.8%.

4. Igabanuka ry'inshuro zo kubungabunga

Gukoresha igihe kirekire mu gutunganya ibikoresho bigabanya ikiguzi cyose cyo kubungabunga no guhagarika umusaruro.

Serivisi zo Gushyigikira Tekiniki n'Ubwubatsi

Shengong itanga ubufasha bwuzuye bwa tekiniki ku bakiriya bapakira ibikoresho mu nganda, barimo:

· Guca isuzuma ry'imikorere
· Guhindura ibipimo by'umusaruro aho ukorera
· Ibisubizo byihariye byo gusiga
· Inganda zishingiye ku gushushanya za OEM
· Inkunga y'igihe kirekire ku bijyanye n'ibikoresho

Itsinda ryacu ry’abahanga rifasha abakiriya kunoza imikorere yo gukata hashingiwe ku bwoko bw’ibikoresho, umuvuduko w’umusaruro, n’imiterere y’ibikoresho.

Umwanzuro

Ikyuma cyo gukata icyuma gikozwe muri TiN/TiCN PVD cyagenewe ahantu hakorerwa icyuma cyihuta cyane aho icyuma gihamye, kiramba, kandi gikozwe neza ari ingenzi cyane.

Bitewe no kudashira neza, kudahindagurika mu bushyuhe, no kudafata neza, bifasha abakora ibikoresho byo gupfunyika kugira ngo barebe ko ibikoresho byabo bimara igihe kirekire, bigabanye igihe cyo kudakora neza, kandi umusaruro wabo ugakomeza kumera neza.