Imigqa yokukhiqiza egoqekile enesivinini esikhulu isebenza kabanzi ngesivinini esifinyelela ku-450m/min. Kuleli zinga lokukhiqiza, ukuguguleka kwama-blade, ukuqina kokusika, kanye nokungaguquguquki komphetho kuba yizinto ezibalulekile ezithinta ikhwalithi yomkhiqizo kanye nezindleko zokukhiqiza.

Imimese yendabuko ye-carbide slitter scorer engavalwanga ivame ukuguguleka ngokushesha lapho isebenza njalo. Izinkinga ezivamile zifaka phakathi ukuwohloka komphetho, ukwakheka kwezinto, ukujula kwama-score angazinzile, kanye nokushintshashintsha njalo kwama-blade.

Ummese wokubhoboza i-Shengong TiN/TiCN PVD ombozwe nge-corrugated slitter wenzelwe ukuthuthukisa ukuzinza kokusika nokwandisa impilo yamathuluzi ezindaweni zokukhiqiza ezinamandla aphezulu. Isembozo se-PVD sithuthukisa ubulukhuni bomphezulu, ukumelana nokushisa, futhi sinciphisa ukunamathela ngesikhathi sokusika, okuqinisekisa ukusebenza okuzinzile komjikelezo omude.

Izinzuzo Zobuchwepheshe

1. I-Premium Tungsten Carbide Substrate

I-blade yenziwe nge-carbide eyenziwe nge-cemented cemented WC-Co grain ecolekile kakhulu, eyenzelwe izimo zokusika ezihambisana nomthwalo omkhulu.

· Ubulukhuni: HRA 92
· Amandla aphezulu okuqhekeka okuphambeneyo
· Ukumelana okuhle kakhulu nokuqhekeka komphetho ngaphansi kwemithwalo yokusika ngezikhathi ezithile
· Ukusebenza okuzinzile kububanzi obugcwele be-blade

2. Ubuchwepheshe Bokumboza i-TiN/TiCN PVD

Ubuchwepheshe bokucwebezela ama-ion e-PVD ebanga lezimboni busetshenziswa ukuthuthukisa ukusebenza kwendawo ngaphandle kokushintsha i-geometry yama-blade.

· Ubukhulu bokumboza: 0.3–3 μm
· Ubulukhuni obuncane: 2000–3500 HV
· Igcina ukunemba kokuqala kokusika
· Kuthuthukisa ukumelana nokuguguleka ezindaweni ezicebile ngefayibha
· Yehlisa ukungqubuzana nokunamathela kwezinto ezibonakalayo

3. Ukumelana Nokushisa Okuphezulu Kufika ku-600°C

Ukusika okusheshayo okuqhubekayo kukhiqiza ukushisa okukhulu, okungasheshisa ukuwohloka kwe-blade.

Isembozo se-PVD sithuthukisa ukuzinza kokushisa futhi sisiza ukuvimbela:

· Ukuthambisa imiphetho
· Umonakalo we-oxidation
· Ukuguga ngaphambi kwesikhathi ngaphansi kwemijikelezo emide yokukhiqiza

4. Ukusebenza Kokulwa Nokunamathela

Ubuso obumboziwe bunciphisa ukwakheka kwezinto ezivela ku-fiber yephepha kanye nezinsalela zensimbi.

Izinzuzo zifaka:

· Unqenqema oluhlanzayo olusezingeni eliphezulu
· Isikhathi sokuphumula esincishisiwe sokuhlanza
· Ikhwalithi yokusika ezinzile kakhulu ngokuhamba kwesikhathi eside

5. Ukugaya Ngokunembile Nokulawula Okungaphezulu

I-blade ngayinye icutshungulwa ngokugaya nokupholisha ngokunemba kwe-CNC ukuqinisekisa ukusebenza okuzinzile.

· Ubulukhuni bomphezulu: Ra ≤ 0.2 μm
· Ukulawula ukubekezelelana okuqinile
· Ukujula kokulinganisa okuhambisanayo kanye nokunemba kokusika

Izinkinga Zokusika Izimboni Ekukhiqizeni Okunotha

Ezindaweni zokukhiqiza zangempela, ukwehluleka kwe-blade kubangelwa kakhulu yizici ezintathu:

1. Ukugqokwa Okungagugi Kwefayibha

Ukungqubuzana okuqhubekayo phakathi kwemicu yephepha kanye nonqenqema olusezingeni eliphezulu kuholela ekugugeni kancane kancane, okuholela ekugugulekeni kanye nekhwalithi yokusika engaguquki.

2. Ukukhathala Okushisayo

Ukushisa okukhiqizwa ngesikhathi sokusika ngesivinini esikhulu kunciphisa ukuqina kwe-carbide futhi kusheshise ukushiswa kwe-oxidation.

3. Ukwakhiwa Komphetho

Ukuqongelela kwezinsalela onqenqemeni lwe-blade kuthinta ukunemba kokusika futhi kwandisa isikhathi sokungasebenzi sokuhlanza noma sokushintsha.

Idatha Yokuhlolwa Kokusebenza

Izimo Zokuhlola

· Isivinini somugqa: 450m/min
· Izinto: Ibhodi eligoqekile elingu-250gsm B-flute
· Indawo: 26°C
· Ukusika okomile okuqhubekayo

Imiphumela

Umphumela:

Impilo yesevisi ithuthuke cishe ngo-25%, ngokusebenza okuzinzile kokusika ezimweni zokukhiqiza eziqhubekayo.

Izimo Zohlelo Lokusebenza

1. Ukukhiqizwa Kwebhokisi Elihlanganisiwe Elijwayelekile

Ifanele ibhodi eligoqekile le-A, B, C, kanye ne-E, elisetshenziswa kabanzi ekukhiqizweni kwempahla kanye nokuthunyelwa kwebhokisi.

2. Ukupakisha Okuphrintiwe Okusezingeni Eliphezulu

Ukunikeza imiphetho yokusika ehlanzekile nezinzile yokupakisha okudayiswayo kanye nezicelo zamabhokisi ombala.

3. Imigqa Yokukhiqiza Ezenzakalelayo Esheshayo

Yakhelwe ukusebenza okuqhubekayo emishinini yokusika ehlanganisiwe kanye nemishini yokufaka amagoli efinyelela ku-450m/min.

4. Izicelo Zezimboni Ezenziwe Ngokwezifiso

Kutholakala ngobukhulu obufanele, ama-engeli onqenqemeni, kanye nemininingwane yokumboza ngokwezidingo zokukhiqiza.

Imininingwane ejwayelekile:

· Ububanzi bangaphandle: 80–300mm
· Ubukhulu: 0.8–3.0mm
· Iyahambisana nezinhlelo ezinkulu zemishini ehlanganisiwe

Izinzuzo Zezomnotho Zabakhiqizi Bokupakisha

Ukusebenzisa imimese ye-slitter eboshwe nge-TiN PVD kunikeza izinzuzo zokukhiqiza ezilinganisekayo:

1. Izindleko Ezincishisiwe Zokusebenzisa Amathuluzi

Isikhathi eside senkonzo kunciphisa imvamisa yokushintsha ama-blade cishe ngo-10–20%.

2. Ukusebenza Kahle Kakhulu Kwemishini (OEE)

Ukunciphisa isikhathi sokungasebenzi ngenxa yokushintsha ama-blade nokunakekelwa kwawo kuthuthukisa ukusebenza kahle kokukhiqiza ngo-20–30%.

3. Izinga Eliphansi Lokukhuhla

Ukusebenza kahle kokusika okuzinzile kunciphisa izinga lokungcola libe ngaphansi kuka-0.8%.

4. Imvamisa Yokulungisa Encishisiwe

Izikhawu ezinde zokulola zinciphisa izindleko zokulungisa kanye nokuphazamiseka kokukhiqiza.

Isevisi Yokusekela Nobunjiniyela

I-Shengong inikeza ukwesekwa okugcwele kobuchwepheshe kumakhasimende okupakisha ezimbonini, okuhlanganisa:

· Ukunciphisa ukuhlolwa kokusebenza
· Ukulungiswa kwepharamitha yokukhiqiza endaweni
· Izixazululo zokumboza ezenziwe ngokwezifiso
· Ukukhiqiza okusekelwe ekudwebeni kwe-OEM
· Usekelo lokunikezwa kwesikhathi eside

Ithimba lethu lobunjiniyela lisiza amakhasimende ukuthi athuthukise ukusebenza kokusika ngokusekelwe kuhlobo lwezinto, isivinini sokukhiqiza, kanye nokucushwa kwemishini.

Isiphetho

Ummese wokubhoboza i-TiN/TiCN PVD ombozwe nge-corrugated slitter wenzelwe izindawo zokukhiqiza i-corrugated ezisheshayo lapho ukuqina kwe-blade, ukuqina, kanye nokunemba kokusika kubalulekile.

Ngokumelana nokuguguleka okuthuthukisiwe, ukuzinza kokushisa, kanye nokusebenza okulwa nokunamathela, kusiza abakhiqizi bokupakisha ukuthi bafeze isikhathi eside samathuluzi, banciphise isikhathi sokungasebenzi, kanye nomkhiqizo ozinzile wokukhiqiza.