Imigca yemveliso ye-corrugated ekhawulezayo isebenza kakhulu ngesantya esifikelela kwi-450m/min. Kweli nqanaba lemveliso, ukuguguleka kweebhleyidi, ukuzinza kokusika, kunye nokuhambelana komphetho kuba zizinto ezibalulekileyo ezichaphazela umgangatho wemveliso kunye neendleko zemveliso.

Iimela zemveli ze-carbide slitter scorer ezingasetyenziswanga zihlala zigugile ngokukhawuleza xa zisetyenziswa rhoqo. Iingxaki eziqhelekileyo ziquka ukuwohloka komphetho, ukwakheka kwezinto, ubunzulu be-score obungazinzanga, kunye nokutshintshwa rhoqo kweeblade.

Imela ye-Shengong TiN/TiCN PVD egqunywe nge-corrugated slitter scorer yenzelwe ukuphucula uzinzo lokusika kunye nokwandisa ubomi bezixhobo kwiindawo zemveliso ezinamandla aphezulu. I-PVD coating yonyusa ubulukhuni bomphezulu, ukumelana nobushushu, kwaye inciphisa ukunamathela ngexesha lokusika, ukuqinisekisa ukusebenza okuzinzileyo komjikelo omde.

Iingenelo zobugcisa

1. I-Premium Tungsten Carbide Substrate

I-blade yenziwe nge-carbide yesamente ye-WC-Co eyenziwe nge-grain ecolekileyo kakhulu, eyenzelwe iimeko zokusika ezixineneyo ezinomthwalo omkhulu.

· Ubunzima: HRA 92
· Amandla aphezulu okuqhekeka okunqamlezileyo
· Ukumelana okugqwesileyo nokuqhekeka komphetho phantsi kwemithwalo yokusika engapheliyo
· Ukusebenza okuzinzileyo kububanzi beblade epheleleyo

2. Itekhnoloji yokugquma iTiN/TiCN PVD

Itekhnoloji ye-PVD ion plating yomgangatho wezoshishino isetyenziswa ukuphucula ukusebenza komphezulu ngaphandle kokutshintsha i-geometry yeblade.

· Ubukhulu bokugquma: 0.3–3 μm
· Ubulukhuni obuncinci: 2000–3500 HV
· Igcina ukuchaneka komgangatho wokuqala
· Iphucula ukumelana nokuguguleka kwiindawo ezityebileyo kwifayibha
· Yehlisa ukungqubana kunye nokunamathela kwezinto

3. Ukumelana nobushushu obuphezulu ukuya kuthi ga kwi-600°C

Ukusikwa okukhawulezayo okuqhubekayo kuvelisa ubushushu obukhulu, obunokukhawulezisa ukubola kweeblade.

Ingubo yePVD iphucula uzinzo lobushushu kwaye inceda ekuthinteleni:

· Ukuthambisa imiphetho
· Umonakalo we-oxidation
· Ukuguguleka kwangaphambi kwexesha phantsi kwemijikelo emide yemveliso

4. Ukusebenza kokuNqanda ukunamathela

Umphezulu ogqunyiweyo unciphisa ukwakheka kwezinto ezivela kwifayibha yephepha kunye nentsalela yesinyithi.

Iingenelo ziquka:

· Umphetho wokucoca omfutshane
· Ixesha lokuphumla elincitshisiweyo lokucoca
· Umgangatho wokunqumla ozinzileyo ngakumbi xa ubaleka ixesha elide

5. Ukusila ngokuchanekileyo kunye noLawulo lomphezulu

Iblade nganye icutshungulwa ngokugaya nokupolisha ngokuchanekileyo kwe-CNC ukuqinisekisa ukusebenza okuzinzileyo.

· Uburhabaxa bomphezulu: Ra ≤ 0.2 μm
· Ulawulo oluqinileyo lokunyamezelana
· Ubunzulu obuhlala bufana kunye nokuchaneka kokuqhekeka

Iingxaki Zokusika Imizi-mveliso Kwimveliso Yekhonkrithi

Kwiindawo zokuvelisa ngokwenene, ukusilela kweeblade kubangelwa zizinto ezintathu:

1. Ukunxitywa kweFiber Abrasive

Ukungqubana okuqhubekayo phakathi kweefayibha zephepha kunye nomphetho ophambili kukhokelela ekugugeni kancinci kancinci, okubangela ukuba ii-burrs kunye nomgangatho wokusika ungaguquki.

2. Ukudinwa Okushushu

Ubushushu obuveliswa ngexesha lokusika ngesantya esiphezulu kunciphisa uzinzo lwekhabhayithi kwaye kukhawulezise i-oxidation.

3. Ukwakhiwa komphetho

Ukuqokelelana kweentsalela kumphetho weblade kuchaphazela ukuchaneka kokusika kwaye kwandisa ixesha lokungasebenzi lokucoca okanye lokutshintsha.

Idatha yoVavanyo lokuSebenza

Iimeko zoVavanyo

· Isantya somgca: 450m/min
· Izinto: Ibhodi ye-corrugated ye-250gsm B-flute
· Okusingqongileyo: 26°C
· Ukusika okomileyo okuqhubekayo

Iziphumo

Isiphumo:

Ubomi benkonzo buphuculwe malunga25%, kunye nokusebenza okuzinzileyo kokusika kwiimeko zemveliso eziqhubekayo.

Imizekelo yesicelo

1. Imveliso yeCarton eQhelekileyo eQhelekileyo

Ifanelekile kwibhodi ye-A, B, C, kunye ne-E flute corrugated, esetyenziswa kakhulu kwi-logistics kunye ne-shipping carton manufacture.

2. Ukupakisha Okuprintiweyo Okuphezulu

Ukubonelela ngemiphetho yokusika ecocekileyo nezinzileyo yokupakisha kunye nokusetyenziswa kweebhokisi zemibala.

3. Imigca yeMveliso ezenzekelayo ekhawulezayo

Yenzelwe ukusebenza rhoqo kwizixhobo zokuqhawula kunye nokufaka amanqaku ukuya kuthi ga kwi-450m/min.

4. Izicelo Zemizi-mveliso Eyenziwe Ngokwezifiso

Ifumaneka ngobukhulu obulungiselelwe wena, ii-engile zomphetho, kunye neenkcukacha zokugquma ngokweemfuno zemveliso.

Iinkcukacha ezisemgangathweni:

· Ububanzi obungaphandle: 80–300mm
· Ubukhulu: 0.8–3.0mm
· Iyahambelana neenkqubo ezinkulu zoomatshini abakhandiweyo

Iingenelo zoqoqosho kubavelisi bokupakisha

Ukusebenzisa iimela ze-slitter scorer ezigqunywe nge-TiN PVD kubonelela ngeenzuzo zemveliso ezinokulinganiswa:

1. Iindleko Ezincitshisiweyo Zezixhobo

Ubomi benkonzo eyongeziweyo buyanciphisa ukuphindaphinda kweeblade ngo-10–20%.

2. Ukuphuculwa Kokusebenza Kakuhle Kwezixhobo (OEE)

Ukunciphisa ixesha lokungasebenzi ngenxa yokutshintsha iiblade kunye nokugcinwa kwazo kuphucula ukusebenza kakuhle kwemveliso iyonke ngama-20–30%.

3. Izinga eliphantsi le-Scrap

Ukusebenza kakuhle kokusika kunciphisa izinga lenkunkuma ukuya ngaphantsi kwe-0.8%.

4. Ukunciphisa Ubuninzi Bokugcinwa

Ukulolwa ixesha elide kunciphisa iindleko zokulungisa kunye nokuphazamiseka kwemveliso.

Inkxaso yoBugcisa kunye neNkonzo yoBunjineli

IShengong inika inkxaso epheleleyo yobugcisa kubathengi bokupakisha bemizi-mveliso, kuquka:

· Ukunciphisa uvavanyo lokusebenza
· Uhlengahlengiso lweparamitha yemveliso kwindawo
· Izisombululo zokugquma ezenziwe ngokwezifiso
· Ukuveliswa okusekwe kwimizobo ye-OEM
· Inkxaso yokubonelela ngexesha elide

Iqela lethu lobunjineli linceda abathengi ukuba baphucule ukusebenza kokusika ngokusekelwe kuhlobo lwezinto, isantya semveliso, kunye noqwalaselo lwezixhobo.

Isiphelo

Imela ye-TiN/TiCN PVD egqunywe nge-corrugated slitter yenzelwe iimeko zemveliso ye-corrugated ekhawulezayo apho uzinzo lwe-blade, ukuqina, kunye nokuchaneka kokusika kubaluleke kakhulu.

Ngenxa yokumelana nokuguguleka okuphuculweyo, uzinzo lobushushu, kunye nokusebenza okuchasene nokunamathela, inceda abavelisi bokupakisha ukuba bafikelele kwixesha elide lokusebenza kwezixhobo, ukunciphisa ixesha lokungasebenzi, kunye nemveliso ezinzileyo ngakumbi.